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Corrugator Optical Laser AlignmentTwist warp, poor web tracking, web breaks, wrinkles and baggy edges are frequently related to misaligned components. Misalignment can also contribute to other product defects such as loose and/or separated liners and unacceptable corrugation configurations. In severe cases improper alignment can result in excessive vibration and premature failure of bearings, bushings and other hardware.

The most effective way of inspecting and correcting misalignment in corrugating equipment is through the use of optical tooling. The procedures and tooling employed by OASIS can ensure that your equipment is aligned to tolerances that will allow running at optimal speeds while producing the highest possible product quality.

Even if your corrugator was precisely aligned at the time of installation, the inevitable movement and settling of buildings and equipment over the course of time will cause misalignment. Routine maintenance activities as well as section upgrades, when undertaken without regard to precision alignment, can also degrade the overall alignment condition of your machine. Diagnostic alignment surveys, and the timely completion of any necessary adjustments, should be a part of any corrugating plant's preventative maintenance program.

Not only can OASIS provide the services necessary to diagnose the alignment condition of your corrugating line, we can correct any misalignment found using our own mechanical teams. OASIS is fully capable of performing a wide range of mechanical services from the correction of misalignment conditions to the complete installation of corrugating lines. See our Mechanical Services page for additional information concerning our capabilities.

Consistent results are assured no matter what equipment you run because OASIS has developed a comprehensive and uniform training program for all service engineers and technicians, as well as an extensive library of documentation for most equipment. We have inspected, aligned and adjusted more than 20,000 pieces of machinery. Our breadth of experience is unparalleled.

Precision Alignment Can Result In:

  • Increased Running Speeds
  • Sharply Reduced Product & Energy Waste
  • Less Overall Downtime
  • Elimination of Twist Warp
  • Extended Life of Drive Systems
  • Improved Product Quality
  • Achievement of Peak Machine Performance

Components Typically Requiring Precision Alignment:

  • Bridge Guides
  • Double Backers
  • Glue Stations
  • Roll Stands (fixed position)
  • Splicers
  • Preheaters (single and stacked units)
  • Wrap Arms
  • Single Facers
 
   
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